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Optical Setup ScanXpert FX

Adjusting the field of view for the ScanXpert FX is divided into two parts.

  1. During the optical setup, you adjust the mechanical and optical parameters of your scanner hardware.
  2. The calibration process calculates the environmental parameters of the setup.

optical setup:

As an example, we will set the scanner to a field of view of 250 x 200 mm.
This selected field of view is a good average for different scanning projects.
If you prefer a different field of view, change the parameters according to
Table 1 below.

Scanxpert FX Sichtfeld 250 x 200 mm.
Fig. field of view 250 x 200 mm.

Abb. Startposition optisches Setup
Fig. starting position optical setup

Position the scan head at approximately the same height as the center of the calibration master.

Abb: Abstand zwischen Scankopf und Kalibriermaster
Fig.: Distance between scan head and calibration master

Position the scan head 490 mm away from the calibration master.

If you are using a different viewing area than 250 x 200 mm, use the spacing specified in Table 1 (matching the viewing area you are using).

Abb: Abstand zwischen Scankopf und Kalibriermaster
Fig.: Distance between scan head and calibration master

With a field of view of 250 x 200 mm, place the calibration plate at a distance of 490 mm in front of the lenses of the scan head.

For a different field of view, select the correct distance using Table 1.


field of view
distanceMaster
80 x 60 mm140 mm100 x 100 step 5,0 mm
100 x 80 mm200 mm100 x 100 step 5,0 mm
150 x 120 mm290 mm200 x 150 step 7,5 mm
200 x 160 mm390 mm200 x 150 step 15 mm
250 x 200 mm490 mm200 x 150 step 15 mm
300 x 240 mm580 mm200 x 150 step 15 mm
350 x 280 mm680 mm200 x 150 step 15 mm
400 x 320 mm780 mm200 x 150 step 15 mm
450 x 360 mm880 mm200 x 150 step 15 mm
500 x 400 mm1040 mm200 x 150 step 15 mm

Table 1: Working distance depending on the field of view (calibration pattern to be used from the calibration master template).

Start the ScanXpert Suite software.

On the ScanXpert Suite welcome screen, select the menu item “Options and Scanner Settings

Abb: Optionen und Scanner Einstellungen
Fig.: Options and scanner settings

In the following menu, select the "Scanner Settings" button to start the optical setup wizard.

Once the Optical Setup Assistant is started, the scan head projector generates a vertical line.

Position the calibration target in front of the scanner so that the projected line passes through the center point of the bold markings. Please ensure that the distance between the calibration target and the scanner remains 490 mm (with a field of view of 250 x 200 mm).

Abb: Ansicht Projektor.
Fig.: Projector view.

There is a focus control on the top of the projector. Please adjust this until the projected line appears sharply defined on the calibration master.

The cameras are activated during the optical setup!

Pay attention to the screen content of the ScanXpert Suite.

Abb: Ansicht optisches Setup – ScanXpert Suite
Fig.: View of optical setup – ScanXpert Suite
Schrauben lösen
Fig. loosen screws

Loosen the two screws that secure the left camera to the guide rail.

On the back of the guide rail is a scale that represents the selected field of view.

Move the camera to position 250 (or to the value for your desired field of view).

Pan the left camera towards the center of the calibration master shown on the left side of the computer screen.

The yellow line of the crosshair generated by the camera (consisting of blue, green and a yellow line) must be shown directly on the black line.

See the following illustration:

Abb 10: Ansicht linke Kamera ScanXpert Suite – Optisches Setup
Fig. 10: View of left camera ScanXpert Suite – Optical setup
Fig. loosen screws

Repeat the process for the right camera:

To do this, first loosen the two screws that fix the right camera to the guide rail.

Pan the right camera towards the center of the calibration master shown on the right.

Abb 11: Ansicht rechte Kamera ScanXpert Suite – Optisches Setup
Fig. 11: View of right camera ScanXpert Suite – Optical setup

The yellow line of the crosshairs must be drawn directly on the black line.

Abb: Fixieren Sie die rechte Kamera.
Fig.: fix the right camera.

Secure the position of the right camera by tightening the screws.

Ensure that the crosshairs remain directly on the black line of the grid shown on the right. (see Fig. 11)

Adjusting the lenses

Carefully loosen the knurled screws of the lens on the left camera.

Abb: Rändelschraube zur Fixierung der Fokuseinstellung
Fig.: Knurled screw for fixing the focus setting
Abb: Rändelschraube zur Fixierung der Blende
Fig.: Knurled screw for fixing the aperture

Open the lens aperture fully by turning the aperture ring completely to the left. The camera view displayed on the screen will become brighter or may even shift into the red range.

Repeat this process for the right camera.

Abb: Darstellung ScanXpert Suite: Optisches Setup bei vollständig geöffneter Blende
Fig.: ScanXpert Suite illustration: Optical setup with the aperture fully open

Enable the option: Show focus:

Abb: Ansicht Fokus anzeigen
Fig.: View to show focus
Abb: Fokus einstellen.
Fig.: Adjusting focus.

Secure the position of the right camera by tightening the screws.

Rotate the front lens ring for focus adjustment until the image from the left camera is sharply displayed on the screen.

repeat the process for the right camera.

Optisches Setup optimal eingestellter Fokus
Fig.: Optical setup: optimally adjusted focus

Each marker displays a value for the detected focus setting.

In the upper left corner of each camera view, an average value for the set focus is calculated. Adjust the focus setting by turning the focus ring on the lens until you reach the maximum possible value.

The average value should be between 0.55 and 0.75.

The higher the value, the better the scanner's image sharpness, and therefore the better the scan results!

Abb: Rändelschraube zur Fixierung der Fokuseinstellung
Fig.: Knurled screw for fixing the focus setting

Lock the focus ring on both cameras.

It is best to hold the focus ring firmly with your hand to prevent your optimal settings from changing.



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